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Article

Study on Elastic Global Shear Buckling of Curved Girders with Corrugated Steel Webs: Theoretical Analysis and FE Modelling

1
School of Civil Engineering, Southeast University, Nanjing 210096, China
2
School of Civil Engineering, Central South University, Changsha 410075, China
3
Department of Structural Engineering, Faculty of Engineering, Tanta University, Tanta 999060, Egypt
4
College of Civil Engineering and Architecture, Shandong University of Science and Technology, Qingdao 271019, China
5
Department of Civil Earth Resources Engineering, Kyoto University, Kyoto 615-8540, Japan
*
Author to whom correspondence should be addressed.
Submission received: 1 November 2018 / Revised: 27 November 2018 / Accepted: 28 November 2018 / Published: 2 December 2018

Abstract

:
Despite the construction of several curved prestressed concrete girder bridges with corrugated steel webs (CSWs) around the world; their shear behavior has seldom been investigated. Accordingly, this paper substitutes the lack of available information on the global elastic shear buckling of a plane curved corrugated steel web (PCCSW) in a curved girder. This is based on the equilibrium equations and geometric equations in the elastic theory of classical shells, combined with the constitutive relation of orthotropic shells. Currently, the global elastic shear buckling process of the PCCSW in a curved girder is studied, for the first time in literature, with an equivalent orthotropic open circular cylindrical shell (OOCCS) model. The governing differential equation of global elastic shear buckling of the PCCSW, as well as its buckling strength, is derived by considering the orthotropic characteristics of a corrugated steel web, the rational trigonometric displacement modes, Galerkin’s method and variational principles. Additionally, the accuracy of the proposed theoretical formula is verified by comparison with finite element (FE) results. Moreover, the expressions of the inner or outer folded angle and radius of curvature are given by the cosine theorem of the trigonometric function and inverse trigonometric function. Subsequently, parametric analysis of the shear buckling behavior of the PCCSW is carried out by considering the cases where the radius of curvature is constant or variable. This parametric analysis highlights the effects of web dimensions, height-to-thickness ratio, aspect ratios of longitudinal and inclined panels, corrugation height, curvature radius and folded angles on the elastic shear buckling strength. As a result, this study provides a theoretical reference for the design and application of composite curved girders with CSWs.

1. Introduction

The prestressed concrete girder bridge with corrugated steel webs (CSWs) is a novel type of composite structure. It is made with a folded steel web and concrete flanges. Accordingly, it combines the advantages of the mechanical properties of both concrete and steel and significantly increases the structural strength-to-weight ratio. Compared with traditional concrete webs, CSWs can solve the problem of web cracking and improve, to some extent, the span capacity. This novel structure, indeed, has many other advantages, such as low manufacturing cost, high prestressing efficiency and convenience for assembly construction. As a novel composite thin-walled structure, bridge girders with CSWs date back to the 1980s when the first bridge was constructed in France. They were widely applied in Japan soon afterward [1], such as the Shirasawa Bridge and Shintogawa Bridge shown in Figure 1 with a certain horizontal curvature. Since 2005, prestressed concrete girders with CSWs have been vigorously promoted in China, e.g., the Yuwotou curved girder bridge of Guangzhou Province and No. 3 East River curved bridge located in Sichuan Province. With the maturing of design theory of bridge girders with CSWs and improvement of the level of manufacture and construction, this new type of bridge is becoming increasingly competitive in medium and large bridge construction. Thus, CSWs can widely be used for highways, viaducts, and ramp girder bridges, adding a beautiful curvilinear appearance.
As a type of a thin-walled structure, shear buckling is the controlling factor in the design process of beams with CSWs. Thus, many scholars have studied their buckling behavior, including local and global buckling, of prismatic girders with CSWs [2,3,4,5,6,7,8,9,10,11,12]. The global elastic shear buckling stress formulas of corrugated webs were given by Easley [13] and Galambos [14] considering different buckling factors, and later, the formulas were applied to prismatic or non-prismatic girders with CSWs [15]. Based on a series of experiments, Hamilton (1993) [2], and Sayed-Ahmed (2005) [3] held the view that shear forces were mainly carried by CSWs and that structural failure was caused by shear buckling of the steel web. Johnson (1997) found that stress in the CSW is generated only by the vertical shear forces, while the shrinkage, creep, prestressing and temperature of the upper and lower concrete flanges have little effect on the web [4]. Hassanein et al. (2014, 2015, 2016) performed a theoretical study, primarily on the shear buckling behavior of tapered bridge girders with CSWs, and then obtained a strength design formula for these webs [15,16,17]. Subsequently, Hassanein et al. (2017) numerically presented the nonlinear shear buckling response combined with the advantages of both high-strength steel and bridge girder with CSWs [18]. Leblouba et al. (2017) experimentally and numerically studied the shear behavior of trapezoidal corrugated webs from the pre-buckling stage until ultimate failure [19]. Based on experimental and theoretical analysis, Zhou et al. (2016) first studied the shear stress distribution and shear deformation in non-prismatic beams with CSWs [20,21,22]. On the other hand, Basher et al. [23] studied the nonlinear shear strength of curved composite plate girders with CSWs. The girders were assumed straight, in the first step of their design model, and the shear strengths of the girders were taken as the sum of the web buckling load, the web post buckling strength and the flanges contribution, besides that of the concrete slab. Then, this strength was extended to the curved girders with CSWs by applying a modification factor that considers the bending of the curved girders. From the authors’ view point, obtaining the buckling load of the curved CSW would better be presented based on theoretical derivations than just applying a modification factor to the straight web configuration. Note that some new research fields were extended in recent years, for instance, Bedon investigated the buckling behavior of timber log-walls and other composite structures through theoretical analysis and finite element simulation [24,25].
From the aforementioned research, it could be drawn that these studies involving only the shear buckling of straight girders with CSWs have made some progress and are constantly improving, but few studies have focused on the shear behavior of curved girders with CSWs. However, the mechanical behavior of curved girders with CSWs is quite different from that of straight girders due to the effect of the initial curvature or curvature radius and corrugation dimensions or folded angles. In addition, the bearing capacity of the structure is controlled by shear failure, and the bridge is in an elastic stage during construction and operation. Therefore, it is of great significance to determine the global elastic shear buckling strength of the plane curved corrugated steel web (PCCSW) with respect to both theory and engineering practice, instead of just applying a modification factor for the buckling values of straight webs. Moreover, in this study, the authors conducted preliminary theoretical and numerical studies on the global elastic shear buckling of PCCSWs in bridge girders. The results indicated that the global elastic shear buckling is more prominent in curved girders. Accordingly, this paper gives the complete data under overall elastic shear buckling conditions of CSWs in curved girders.

2. Basic Equations

The mechanical properties of engineering structures including novel bridge girders with CSWs are closely related to mechanics, especially the elastic response of bridges. For thin-walled shells used in engineering, the force distribution diagram of an orthotropic open cylindrical shell element is illustrated in Figure 2; the diagram shows a thin-walled structure considering the membrane effect. From the classical elasticity theory, the equilibrium equation, geometric equation and constitutive relation of an orthotropic open circular cylindrical shell (OOCCS) can be obtained:
Equilibrium differential equations:
N x x + N y x y = 0
N x y x + N y y = 0
Q x x + Q y y + N x ( 1 R + 2 w x 2 ) + N y 2 w y 2 + N x y 2 w x y + N y x 2 w x y = 0
M x x + M y x y Q x = 0
M x y x + M y y Q y = 0
Deformation geometric equations:
ε x = u x 1 R w + 1 2 ( w x ) 2 , ε y = v y + 1 2 ( w y ) 2 , γ x y = u y + v x + w x w y
Orthotropic constitutive equations:
ε x = σ x E x ν y σ y E y , ε y = σ y E y ν x σ x E x , γ x y = 2 ( 1 + ν ) E τ x y
where xyz denotes the cylindrical coordinate system, and the x-, y- and z-axes are the circumferential, vertical and radial directions, respectively. σ x , σ y and τ x y are the normal and shear stresses, respectively. ε x and ε y are the normal strains in the x-direction and y-direction, respectively, and γ x y is the shear strains. u , v and w are the circumferential, vertical and radial displacements, respectively. R is the radius of curvature. E x and E y are the Young’s moduli in the x-direction and y-direction, respectively, and ν x and ν y are the Poisson’s ratios in the x- and y-direction, respectively. Q x and Q y are the radial shear forces per unit length in the x-direction and y-direction, respectively. M x and M y are the bending moments per unit length in the x- and y-direction, respectively. N x and N y are the normal forces per unit length in the x-direction and y-direction and are defined as N x = t σ x and N y = t σ y , respectively. M x y and M y x are the twisting moments per unit length that satisfy the reciprocal theorem of torsion moment, that is, M x y = M y x . N x y and N y x are the membrane shear forces in the x-y plane per unit length that meet the shear stress reciprocal principle, namely, N x y = N y x = t τ x y = t τ y x , where t is the plate thickness. w = w ( x , y ) is a function depending on x and y. The relationships between the elastic constants of orthotropic materials are ν x / ν y = E x / E y , E = E x E y and ν = ν x ν y . In addition, u = z w x and v = z w y .

3. Derivation of the Governing Equations

Based on the above basic equations of classical elastic shell theory and orthotropic shell theory, the corresponding deformation compatibility equation of equivalent anisotropic shells is derived from the geometric equations given above in Equation (6):
2 ε x y 2 + 2 ε y x 2 2 γ x y x y = ( 2 w x y ) 2 2 w x 2 2 w y 2 1 R 2 w y 2
The internal force of the shell can be obtained by the integration of the stress in the cross section expressed as the relation with displacement. Equation (9) is the displacement expression of the bending ( M x and M y ) or torsional moment:
M x = D x ( 2 w x 2 + ν y 2 w y 2 ) , M y = D y ( 2 w y 2 + ν x 2 w x 2 ) , M x y = E t 3 12 ( 1 + ν ) 2 w x y
where D x and D y are the equivalent flexural stiffness in the x- and y-direction per unit length, respectively. D x = E x t 3 12 ( 1 ν x ν y ) , and D y = E y t 3 12 ( 1 ν x ν y ) . This equation indicates that the equivalent shell is different from the isotropic shell in the physical mechanism, and the differences in the elastic modulus and Poisson’s ratio are reflected in the two perpendicular directions (i.e., the tangential and vertical directions) from the physical angle, which can further reflect the flexural rigidity in two directions.
Substituting Equation (9) into Equations (4) and (5), the following equations concerning displacement expressions of shear forces can be obtained:
Q x = x ( D x 2 w x 2 + D x y 2 2 w y 2 ) , Q y = y ( D x y 2 2 w x 2 + D y 2 w y 2 )
where D x y is the equivalent torsional stiffness in the x-y plane per unit length; D x y = 2 ν y D x + E t 3 6 ( 1 + ν ) .
Let ϕ be an Airy stress function, satisfying Equations (1) and (2); then, we can obtain
σ x = 2 ϕ y 2 , σ y = 2 ϕ x 2 , τ x y = 2 ϕ x y
Substituting the shear force expression of Equation (10) into Equation (3), the following equation can be obtained:
D x 4 w x 4 + D x y 4 w x 2 y 2 + D y 4 w y 4 = t σ x ( 1 R + 2 w x 2 ) + t σ y 2 w y 2 + 2 t τ x y 2 w x y
Applying the strain expression in Equation (7) to Equation (8), the following equation can be obtained:
1 E x 2 σ x y 2 + 1 E y 2 σ y x 2 2 E 2 τ x y x y ν E ( 2 σ y y 2 + 2 2 τ x y x y + 2 σ x x 2 ) = ( 2 w x y ) 2 2 w x 2 2 w y 2 1 R 2 w y 2
Using Equation (11), Equations (12) and (13) become
D x 4 w x 4 + D x y 4 w x 2 y 2 + D y 4 w y 4 = t L ( w , σ ) + t R 2 ϕ y 2
1 E x 4 ϕ y 4 + 1 E y 4 ϕ x 4 + 2 E 4 ϕ x 2 y 2 = S ( w , w ) 1 R 2 w y 2
where L ( w , σ ) is a nonlinear term, and S ( w , w ) is a higher order term.
L ( w , σ ) = σ x 2 w x 2 + σ y 2 w y 2 + 2 τ x y 2 w x y ,   S ( w , w ) = ( 2 w x y ) 2 2 w x 2 2 w y 2
Due to the external forces per unit thickness of the shell boundary causing the principal compressive stresses p x , p y and p x y , the following equations can be obtained:
p x = σ x , p y = σ y , p x y = τ x y

4. Formulation of the Problem

Currently, the plane curved CSW of composite curved girder bridges is considered as an orthotropic open circular cylindrical shell, and equivalent orthogonal open cylindrical shell can be regarded as a continuous, homogeneous, orthotropic and perfectly elastic body, as shown in Figure 3. Applying Equation (17) to the nonlinear term in Equation (14) and only considering the pure shear state results in P x y = t p x y = t τ x y . Then neglecting the higher order term in Equation (15), the global elastic shear buckling control differential equation of a PCCSW can be written as follows:
D x 4 w x 4 + D x y 4 w x 2 y 2 + D y 4 w y 4 + 2 P x y 2 w x y t R 2 ϕ y 2 = 0
1 E x 4 ϕ y 4 + 1 E y 4 ϕ x 4 + 2 E 4 ϕ x 2 y 2 + 1 R 2 w y 2 = 0
The governing differential Equations (18) and (19) can be reduced to an isotropic cylindrical shell equation, that is, a Donnell equation [26], which shows the rationality of the governing differential equations. In addition, the equivalent stiffness of the CSW used in the design guideline for composite bridges in Japan can be expressed as follows [27]:
D x = E s t 3 12 ( 1 ν s 2 ) D y = s l E s ( t 3 + t h r 2 ) 6 D x y = s l E s t 3 6 ( 1 + ν s )
Here, E s and ν s are the elastic modulus and Poisson’s ratio of steel, respectively, h r is the corrugation depth of the CSW, s is the total folded panel segment length of single periodic corrugation, and l is the projection length of s in relation to the longitudinal curved axis.

5. Solution of the Governing Differential Equations

Equations (18) and (19) can be combined into an eight-order differential equation with different bending stiffnesses and elastic moduli with regard to curvature radius. The mathematical software MAPLE (Maple V, Waterloo Maple Inc., Waterloo, Ontario Prov., Canada and 2012) [28] is used in subsequent calculations, which can accurately be used to perform differential and integration operations.

5.1. Displacement Model and the Galerkin Method

Note that if the arc length of the equivalent elastic shell is greater than the height, the buckling value remains stable. This is because the buckling value is independent of the length, especially the long narrow shells [16,29]. According to the deflection surface function of a long narrow shell, considering the distance between the intersegmental lines on both sides of the global shear buckling semiwave surface λ , the slope of intersegmental line β , and shell height H , the deflection surface equation and the stress function expression of a simply supported boundary shell are as follows:
w = A s i n π λ ( x β y ) s i n π y H
ϕ = B s i n π λ ( x β y ) s i n π y H
On the basis of the mathematical model formed by differential Equations (18) and (19) and displacement Equations (21) and (22), the Galerkin method is used based on the principle of virtual displacement, namely, the work done by the generalized force (Equations (18) and (19)) on the generalized virtual displacement (Equations (21) and (22)), respectively, is zero.
0 λ 0 H [ ( D x 4 w x 4 + D x y 4 w x 2 y 2 + D y 4 w y 4 ) + 2 P x y 2 w x y B A t R 2 ϕ y 2 ] s i n π λ ( x β y ) s i n π y H δ A d x d y = 0
0 λ 0 H ( 1 E x 4 ϕ y 4 + 1 E y 4 ϕ x 4 + 2 E 4 ϕ x 2 y 2 + A B 1 R 2 w y 2 ) s i n π λ ( x β y ) s i n π y H δ B d x d y = 0
where δ is a variational operator. Due to variation, δ A and δ B are arbitrary and they not equal to zero. Thus:
0 λ 0 H s i n π λ ( x β y ) s i n π y H [ ( D x 4 w x 4 + D x y 4 w x 2 y 2 + D y 4 w y 4 ) + 2 P x y 2 w x y B A t R 2 ϕ y 2 ] d x d y = 0
0 λ 0 H s i n π λ ( x β y ) s i n π y H ( 1 E x 4 ϕ y 4 + 1 E y 4 ϕ x 4 + 2 E 4 ϕ x 2 y 2 + A B 1 R 2 w y 2 ) d x d y = 0
According to the orthogonality principle of a trigonometric function, in terms of Equations (21) and (22) and their derivatives, Equation (26) can be expressed as
π 2 B E x ( β 4 + 6 β 2 λ 2 H 2 + λ 4 H 4 ) + π 2 B E y + 2 π 2 B E ( β 2 + λ 2 H 2 ) A B A R ( β 2 λ 2 + λ 4 H 2 ) = 0
Here, α = λ 2 H 2 , A 0 = ( A B ) 2 ; then,
A 0 = [ π 2 E x ( β 4 + 6 β 2 α + α 2 ) + π 2 E y + 2 π 2 E ( β 2 + α ) ] R H 2 ( β 2 α + α 2 )
In terms of the orthogonality principle of a trigonometric function, substituting Equations (21) and (22) and their derivatives into Equation (25), the following equation can similarly be given:
P x y = π 2 2 [ D x λ 2 β + D x y ( β λ 2 + 1 H 2 β ) + D y ( β 3 λ 2 + 6 β H 2 + λ 2 H 4 β ) ] + t 2 R A 0 ( β + λ 2 H 2 β )

5.2. Functional Extremum Value

Since the length of the PCCSWs used in composite curved bridge girders is greater than the height, the height of the global elastic shear buckling semiwave surface is filled with the entire height range of the PCCSW. A variation of the internodal line slope or of the internode distance along the length of the PCCSW is made to obtain the global elastic shear buckling value of the maximum semiwave of the PCCSW. Because it involves the solution of the extremum value, the first-order partial derivatives of P x y with respect to β and λ can be obtained:
P x y β = 0
P x y λ = 0
By Equation (31), the following equations can be obtained:
α = D x + D x y β 2 + D y β 4 D y + γ
γ = t H 2 R A 0 π 2
Here, γ can be viewed as the curvature parameter; by Equation (30), the following equation can be obtained:
α [ π 2 R A 2 ( D x y 6 β 2 D y ) t B 2 H 2 β 2 ] = π 2 R A 2 ( D + D x y β 2 + 3 D y β 4 D y α 2 ) t B 2 H 2 α 2
By Equations (32)–(34), the following equation can be obtained:
β = ( 2 D x D y + γ + D x D y ( D y + γ ) 2 + D x D y 40 D y D y + γ + 6 2 D y 2 ( D y + γ ) 2 ) 1 4
Substitution of Equations (32) and (35) into Equation (28) and then into Equation (33) allows the following equation to be obtained:
γ = 5 D x H 4 2 π 4 R 2 t 2
Similarly, by applying Equations (32) and (35) to Equation (28) and then to Equation (29), the following equation of the global elastic shear buckling force unit length of the PCCSW can be obtained:
P x y = ( 35.03 + 43.83 γ D y + 8.16 γ 2 D y 2 ) D x 1 4 D y 3 4 H 2
Taking R from Equation (36) to infinity, Equation (37) is transformed into the global elastic shear buckling formula for the CSW used in composite straight girders, which agrees well with the Easley formula [13]. Simultaneously, the accuracy of the algorithm is verified.

6. Numerical Study and Comparison

In this paper, finite element (FE) models of PCCSW are developed using the general application software ANSYS (ANSYS 12.1, ANSYS Inc., Canonsburg, PA, USA and 2012) [30] for the numerical investigation and parametric analysis. In this study, the elastic buckling modes are extracted from the static general models. The results of the theoretical and numerical analysis are then compared.

6.1. Element Type and Material Properties

The quadrilateral finite-membrane-strain shell element (Shell63) with both bending and membrane capabilities was used for modeling the three dimensional model PCCSW without flanges and stiffeners. This general purpose three dimensional reduced integration element with a 4-node elastic thin shell element is an appropriate element for most applications, and it is specified by its thickness. Each node of the element has six degrees of freedom, namely, translational displacements along the x, y and z directions and rotational displacement around each axis. For complex buckling behavior, it provides accurate and reliable solutions. Material properties adopt the elastic stress-strain relationship of steel, as shown in Table 1, and at the same time, the material characteristics of the equivalent orthotropic shell are given.

6.2. Geometry and Mesh

The typical finite element mesh of a PCCSW is shown in Figure 4, which is generated by using lines and areas. Finite element mesh sizes of 80 mm × 80 mm are used for each longitudinal panel and inclined panel of the PCCSW. In the mesh partition stage, the number of elements belong to each panel segment of the PCCSW is more reasonable in the finite element simulation. Additionally, mapped meshing is adopted. Four elements were used for meshing longitudinal and inclined panels due to the transfer of longitudinal loads along the edge of the web from the inclined panel to the longitudinal panel.
Numerical analysis using large general-purpose software ANSYS and theoretical verification are performed in the following analysis. The data are shown in the following tables. The finite element model is shown in Figure 4.

6.3. Loading and Boundary Conditions

The PCCSW is prevented from translational movements in some directions, while the rotational displacements are excluded in all directions. The translational restraints of the AD and BC edges are under the restrained state except in the shear load direction. All the longitudinal and inclined panels of the AB and CD edges are subjected to radial restraints, and the boundaries of AB and CD are also subjected to longitudinal restraints at the midpoint of all inclined panels. The shear load is uniformly distributed along edge BC. The considered simply supported boundary conditions, representing the lower bound conditions in real bridge girders, are shown in Table 2. It is worth pointing out that these boundary conditions have been verified by the co-author [32] by comparing the critical buckling stresses of flat webs with the theoretical predictions [29].
A uniform nodal force is applied along the boundary BC. The sum of all nodal forces on the edge is the unit force. Thus, each nodal force is 1/n, where n is the node number. Figure 5 represents the positive first order global elastic shear buckling mode of the PCCSW, which is the most conservative mode in the structural buckling calculation [17]. The elastic buckling eigenvalue calculated by FEM and the critical buckling value of the finite element can be calculated by:
τ c r , F = e i g e n v a l u e t H
where buckling eigenvalue extraction uses the block Lanczos method, and the middle surface value of the shell is extracted by finite element results.

6.4. Trigonometric Relation between the Dimensions of PCCSW

To determine the relationship between the geometric variables of the PCCSW, a single wavelength PCCSW is taken, as shown in Figure 6. Here, s is a single wavelength, l is the projected length of a single wavelength in relation to the longitudinal axis, a is the length of the longitudinal panel, c is the length of the inclined panel, b is the projected length of the inclined panel in relation to the longitudinal axis, R is the radius of curvature, hr is the amplitude height of the PCCSW, t is the panel thickness, θ is the angle of the inclined panel in relation to the tangent line of the longitudinal axis, θ1 is the outer folded angle, θ2 is the inner folded angle, and α1, α2, α3, α4 and α5 are all auxiliary angles. Because of the difference between the inside and outside folded angles, the curved shape appearance of the PCCSW is formed.
The following equations (expressions about a, R, hr and c) are obtained in accordance with the triangle cosine theorem:
c o s α 1 = a 2 ( R + h r / 2 )
c o s α 2 = c 2 + 2 R h r 2 c ( R + h r / 2 )
c o s α 3 = c 2 2 R h r 2 c ( R h r / 2 )
c o s α 4 = a 2 ( R h r / 2 )
c o s ( θ + π / 2 ) = ( c / 2 ) 2 + R 2 ( R + h r / 2 ) 2 c R

6.5. Angle Relationship of PCCSW

In virtue of the sum of angles being a perigon or straight angle, the equations are as follows:
α 5 = 2 π α 3 α 4
θ 2 = π α 5
θ 1 = π α 1 α 2
In terms of Equations (39), (40) and (46), using inverse operation of the trigonometric function, the expression for the outer folded angle is obtained:
θ 1 = π a r c c o s a 2 ( R + h r / 2 ) a r c c o s c 2 + 2 R h r 2 c ( R + h r / 2 )
In a similar manner, in terms of Equations (41), (42), (44), and (45), the expression for the inner folded angle is obtained:
θ 2 = a r c c o s c 2 2 R h r 2 c ( R h r / 2 ) + a r c c o s a 2 ( R h r / 2 ) π
In terms of Equation (43), the expression for the angle of the inclined panel in relation to the tangent line of the longitudinal axis is obtained:
θ = a r c c o s ( c / 2 ) 2 + R 2 ( R + h r / 2 ) 2 c R π / 2

6.6. Parametric Analysis and Comparison

To analyze the pure shear global elastic shear buckling behavior of PCCSW, the corrugation dimensions of CSWs for existing bridges [8], given in Table 3, are used. The ratios of parameters for the current analysis of the global shear buckling are:
  • Corrugation height-to-thickness ratio: hr/t = 8–28;
  • Web height-to-thickness ratio: H/t = 136–750;
  • Ratio of the bending rigidity in the y-direction to that in the x-direction: Dy/Dx = 139–1483;
  • Angle of the inclined panel in relation to the tangent line of the longitudinal axis: θ = 23.62°–39.14°;
  • Outer folded angle: θ1 = 23.83°–39.33°;
  • Inner folded angle: θ2 = 23.48°–39.02°;
Radius of curvature: R = 30 m–110 m (30 m is the smallest curvature radius of a steel-concrete composite curved bridge [33], which is the most challenging curvature radius for a curved girder bridge with CSWs in the future; 110 m is the minimum curvature radius of the existing curved girder bridge with CSWs, which has already been built in China, namely, Yuwotou Bridge [34] located in Guangzhou, Guangdong).
In the range of the above ratios of parameters, considering the relatively high web height of the bridge, the overall buckling is easy to occur. Additionally, local buckling and interactive buckling are not the main points discussed in this paper, so they are omitted in the data analysis.
It can clearly be observed from Table 4 and Figure 7 that the critical shear stress of the global elastic shear buckling of PCCSW (e.g., for R = 110 m) increases with the increase of panel thickness t and with the reduction of both the height H and the height-to-thickness ratio (H/t). The greater H/t is, the smaller the absolute difference between the theory and finite element values is. Moreover, theoretical values τcr,T of the 63 sets of data are in good agreement with the corresponding finite element values τcr,F as shown in Table 4 and Figure 8; the mean of the τcr,Fcr,T ratios is 1.00, and the covariance is 0.09, and the max and min values are 1.15 and 0.84, respectively. Thus, the accuracy of the theoretical values is verified.
As seen from Figure 9, considering Cognac Bridge as an example, when the radius of curvature and the height of the PCCSW are constant at R = 110 m and H = 4032 mm, the global shear buckling stress of the PCCSW increases with the decrease of aspect ratios a/H and c/H of a single panel (longitudinal panel or inclined panel). It is also clear from the figure that the global shear buckling strength of the PCCSW is more sensitive to c/H than to a/H. This is reasonable as the global buckling involves out of plane deformation for the corrugated web which is resisted by the inclined folds. Hence, changing the width of the inclined folds become greater than that of the longitudinal folds. This result illustrates that for global shear buckling of PCCSW with constant curvature radius and height, the denser the corrugation is, the larger the buckling strength is. It is worth pointing out that these conclusions remain accurate with different corrugation dimensions as the results of the other bridge conditions are qualitatively similar to those of Cognac Bridge.
As seen from Figure 10, Figure 11 and Figure 12 and Table 5 and Table 6, when the radius of curvature is constant at R = 110 m, it can be concluded that the global shear buckling stress of the PCCSW increases with the increase of the corrugation height hr. Additionally, the larger the web height-to-thickness ratio H/t is, the slower the growth trend is. Different angles, such as the outer corrugation angle θ1, the intersection angle θ of the central axis and the inner corrugation angle θ2 of the PCCSW, also increase with the increase of the corrugation height hr. Note that the outer corrugation angle θ1 is greater than the inner corrugation angle θ2; that is, these angles satisfy the inequality θ1 > θ > θ2, and the sum of θ1 and θ2 is slightly larger than two times θ. It can also be observed that the global shear buckling stress of the PCCSW increases with the increase of the inner and outer corrugation angles and it shows a steady increasing trend. It can also be confirmed that the critical finite element values of the global elastic shear buckling are well matched with the theoretical results, as can be noticed from Table 5.
As shown in Figure 13, the global elastic shear buckling stress of PCCSW increases with the decrease of the curvature radius R, especially when R < 60 m. When the buckling strength is large, the sensitivity of the difference between web height-to-thickness ratios H/t of the two adjacent curves to the absolute difference of the buckling strength becomes great. As noted before, the global elastic shear buckling strength of PCCSW with a small radius of curvature is greater than that of the others. Hence, the absolute shear strength increases obviously, especially for the large CSW with large corrugation dimensions and a small radius of curvature. On the other hand, Figure 14 and Table 7 show that the strength of the CSW used in the curved girder bridge is higher than that of the straight girder bridge. It also illustrates that PCCSW, to some extent, has a stiffening effect on the entire structure under pure shear conditions.
As shown in Figure 15 and Figure 16 and Table 7 and Table 8, as the radius of curvature R of PCCSW decreases, the outer corrugation angle increases, while the inner corrugation angle decreases. Also, for the same case, the intersection angle of the inclined panel in relation to the tangent line of the longitudinal axis θ decreases slowly, and obviously the outer corrugation angle θ1 increases faster than that of the inner corrugation angle θ2. With regard to buckling stress, it can be concluded from Figure 16 that when the radius of curvature R is reduced, the global elastic shear buckling stress of PCCSW increases with the increase of the outer corrugation angle θ1 and with the reduction of both the intersection angle θ of the central axis and the inner corrugation angle θ2, and the increasing speed is slower than that of θ1.

7. Conclusions

In this paper, CSWs in composite curved girders were analyzed by an orthotropic open cylindrical shell modelling. Theoretical derivation of the shear strength and parameter analysis of the global elastic shear buckling behavior of PCCSW was carried out. Based on the detailed study described in this paper, the following conclusions are obtained:
(1)
According to the elastic theories of shells and orthotropic materials, the governing differential equations of global elastic shear buckling of PCCSW were given. Through a reasonable dis-placement mode, the critical shear stress of the PCCSW of a composite curved girder was obtained by using the Galerkin method and the variational extremum principle.
(2)
The correctness of the proposed theoretical buckling formula was verified by the parametric analysis of a series of finite element models. A comparison of the numerical results of the finite element models with theoretical results showed good agreement. It was found that the denser the corrugation of PCCSW with constant curvature radius and height is, the larger the buckling strength is. Additionally, the global shear buckling strength of PCCSW was found to be more sensitive to the variation of the inclined panel width than to that of the longitudinal panel. Moreover, the outer folded angle was found to be greater than the inner folded angle, and the sum of the outer and inner folded angles is slightly larger than two times the intersection angle between the inclined panel and the tangent line of the longitudinal axis. Additionally, the results indicated that the global elastic shear buckling stress of PCCSW increases with a decrease in the curvature radius, especially when R < 60 m. Thus, PCCSW has a stiffening effect on the entire structure under the pure shear condition.
(3)
Through analysis of the influence of a constant or variable radius of curvature on buckling performance, the following rules were obtained: when the radius of curvature is constant, the smaller the web height and the ratio of web height-to-thickness are or the greater the web thickness and the corrugation height are, the higher the global elastic shear buckling strength of PCCSW is. However, the global shear buckling critical stress of PCCSW increases with a decrease in the radius of curvature of the PCCSW and its inner angle and an increase in the outer folded angle.
(4)
By considering the characteristic of PCCSW, namely, there exist a common effect of geometric curvature and orthotropic properties, the effect of these key factors are considered in the calculation of the global elastic shear buckling of CSWs in a composite curved girder for the first time.
Finally, to the authors’ opinion, this study can provide a theoretical reference for the design and application of composite curved girders with CSWs, instead of just applying a modification factor for the straight girder’s calculations. The applicability of such buckling formula for the use in calculating the ultimate shear strength of curved composite girders is intended in further publication.

Author Contributions

K.W. did the derivation of mechanics modeling, performed the simulations and writing. M.Z., M.F.H. and other authors contributed to the revisions and discussion of the contents.

Funding

This work is financially supported by the National Natural Science Foundation of China (Grants 51378106, 51808559 and 51808323). Their financial support is gratefully acknowledged.

Conflicts of Interest

The authors declare no conflict of interest.

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Figure 1. Shintogawa Bridge in Japan (completed in 2013): (a) Top view; (b) Side view. CSWs: corrugated steel webs. CSWs: corrugated steel webs.
Figure 1. Shintogawa Bridge in Japan (completed in 2013): (a) Top view; (b) Side view. CSWs: corrugated steel webs. CSWs: corrugated steel webs.
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Figure 2. Force distribution diagram of an orthotropic open cylindrical shell element. OOCCS: orthotropic open circular cylindrical shell.
Figure 2. Force distribution diagram of an orthotropic open cylindrical shell element. OOCCS: orthotropic open circular cylindrical shell.
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Figure 3. Plane curved CSW and its equivalent model: (a) Plane curved corrugated steel web; (b) Equivalent orthotropic shell. PCCSW: plane curved corrugated steel web.
Figure 3. Plane curved CSW and its equivalent model: (a) Plane curved corrugated steel web; (b) Equivalent orthotropic shell. PCCSW: plane curved corrugated steel web.
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Figure 4. Finite element model of plane curved corrugated steel web (PCCSW).
Figure 4. Finite element model of plane curved corrugated steel web (PCCSW).
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Figure 5. Global elastic shear buckling mode of the PCCSW.
Figure 5. Global elastic shear buckling mode of the PCCSW.
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Figure 6. Longitudinal section of a single wavelength PCCSW.
Figure 6. Longitudinal section of a single wavelength PCCSW.
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Figure 7. Global elastic shear buckling strength τcr versus web height-to-thickness ratio H/t (R = 110 m).
Figure 7. Global elastic shear buckling strength τcr versus web height-to-thickness ratio H/t (R = 110 m).
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Figure 8. Finite element value τcr,F versus theoretical value τcr,T of global elastic shear buckling strength. AVE: average value; COV: covariance.
Figure 8. Finite element value τcr,F versus theoretical value τcr,T of global elastic shear buckling strength. AVE: average value; COV: covariance.
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Figure 9. Global elastic shear buckling strength in theory τcr,T versus the ratios a/H and c/H (R = 110 m, H = 4032 mm).
Figure 9. Global elastic shear buckling strength in theory τcr,T versus the ratios a/H and c/H (R = 110 m, H = 4032 mm).
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Figure 10. Global elastic shear buckling strength of PCCSW in theory τcr,T versus corrugation height hr (R = 110 m).
Figure 10. Global elastic shear buckling strength of PCCSW in theory τcr,T versus corrugation height hr (R = 110 m).
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Figure 11. Different angles θ1, θ and θ2 versus corrugation height hr (R = 110 m).
Figure 11. Different angles θ1, θ and θ2 versus corrugation height hr (R = 110 m).
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Figure 12. Global elastic shear buckling strength of PCCSW in theory τcr,T versus different angles θ1, θ and θ2 (R = 110 m).
Figure 12. Global elastic shear buckling strength of PCCSW in theory τcr,T versus different angles θ1, θ and θ2 (R = 110 m).
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Figure 13. Global elastic shear buckling strength of PCCSW in theory τcr,T versus curvature radius R.
Figure 13. Global elastic shear buckling strength of PCCSW in theory τcr,T versus curvature radius R.
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Figure 14. Comparison of global shear buckling strength of a corrugated web used in a straight bridge (R = ∞) and a curved bridge (R = 110 m).
Figure 14. Comparison of global shear buckling strength of a corrugated web used in a straight bridge (R = ∞) and a curved bridge (R = 110 m).
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Figure 15. Different angles θ1, θ and θ2 versus curvature radius R.
Figure 15. Different angles θ1, θ and θ2 versus curvature radius R.
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Figure 16. Global shear buckling strength τcr,T of PCCSW versus different angles θ1, θ and θ2 with varying R.
Figure 16. Global shear buckling strength τcr,T of PCCSW versus different angles θ1, θ and θ2 with varying R.
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Table 1. Material constants needed in numerical simulation of Shinkai Bridge [31] as an example. PCCSW: plane curved corrugated steel web; OOCCS: orthotropic open circular cylindrical shell.
Table 1. Material constants needed in numerical simulation of Shinkai Bridge [31] as an example. PCCSW: plane curved corrugated steel web; OOCCS: orthotropic open circular cylindrical shell.
PCCSWOOCCS
E s = 2.1 × 10 5 MPa E y = 2.33 × 10 5 MPa , E x = 420   MPa
ν s = 0.3 ν y = 0.3 , ν x = 5.4 × 10 4
Table 2. Boundary conditions of the PCCSW (Note: R: Restrained, F: Free).
Table 2. Boundary conditions of the PCCSW (Note: R: Restrained, F: Free).
BoundarySymbolsAB, CDAB, CD (Midpoint of Inclined Panel)ADBC
TranslationδxFRRR
δyFFRF
δzRFRR
RotationθxFFFF
θyFFFF
θzFFFF
Table 3. Corrugation dimension of CSWs for existing bridges.
Table 3. Corrugation dimension of CSWs for existing bridges.
Bridge Namea (mm)b (mm)c (mm)hr (mm)
Shinkai250200250150
Maupre284241284150
Matsnoki300260300150
Hondani330270336200
Iisun330330386200
Cognac353319353150
Dole430370430220
Table 4. Global elastic shear buckling strength of PCCSW with varying height and thickness for R = 110 m. AVE: average value; COV: covariance.
Table 4. Global elastic shear buckling strength of PCCSW with varying height and thickness for R = 110 m. AVE: average value; COV: covariance.
BridgeH (mm)t (mm)H/thr/tτcr,T (MPa)τcr,F (MPa)τcr,F/τcr,T
Shinkai250010250 15 1067.81 914.28 0.86
250012208 13 1171.43 1157.80 0.99
250014179 11 1267.46 1416.00 1.12
270010270 15 916.22 887.85 0.97
270012225 13 1005.13 1126.23 1.12
30008375 19 664.07 635.54 0.96
300010300 15 743.34 850.87 1.14
35006583 25 423.83 410.31 0.97
Maupre250014179 11 1242.19 1133.89 0.91
250016156 9 1330.58 1349.98 1.01
250018139 8 1414.45 1577.02 1.11
31508394 19 590.98 504.48 0.85
315010315 15 661.52 674.19 1.02
35008438 19 480.16 484.50 1.01
40006667 25 320.08 315.94 0.99
Matsnoki300010300 15 723.65 626.20 0.87
300012250 13 793.87 793.56 1.00
300014214 11 858.94 971.79 1.13
33608420 19 516.81 450.93 0.87
336010336 15 578.50 600.68 1.04
35008438 19 476.94 442.29 0.93
350010350 15 533.86 592.26 1.11
40006667 25 317.95 288.56 0.91
40008500 19 367.48 421.28 1.15
Hondani300018167 11 1535.32 1389.96 0.91
300020150 10 1620.65 1594.30 0.98
300022136 9 1702.39 1806.67 1.06
360012300 17 870.10 769.07 0.88
360014257 14 940.72 939.17 1.00
360016225 13 1006.79 1118.26 1.11
400010400 20 644.70 582.85 0.90
400012333 17 706.81 739.00 1.05
45008563 25 457.60 415.81 0.91
450010450 20 511.95 557.44 1.09
50008625 25 373.25 399.60 1.07
Iisun350016219 13 1046.32 940.38 0.90
350018194 11 1111.19 1099.46 0.99
350020175 10 1172.94 1266.57 1.08
396012330 17 708.64 617.80 0.87
396014283 14 766.16 757.02 0.99
396016248 13 819.96 904.97 1.10
450010450 20 503.29 464.78 0.92
450012375 17 551.78 591.94 1.07
50008625 25 366.99 333.50 0.91
500010500 20 410.58 448.70 1.09
55008688 25 306.21 322.80 1.05
Cognac350010350 15 525.70 449.89 0.86
350012292 13 576.71 570.55 0.99
350014250 11 623.98 699.18 1.12
40328504 19 356.36 319.54 0.90
403210403 15 398.89 428.00 1.07
45006750 25 249.74 210.50 0.84
45008563 19 288.64 307.08 1.06
Dole450014321 16 682.03 608.44 0.89
450016281 14 729.79 723.76 0.99
450018250 12 774.85 844.56 1.09
480012400 18 556.39 486.28 0.87
480014343 16 601.45 594.08 0.99
480016300 14 643.56 707.62 1.10
550010550 22 390.71 364.18 0.93
550012458 18 428.28 462.27 1.08
60008750 28 296.57 263.02 0.89
600010600 22 331.75 352.52 1.06
AVE1.00
COV0.09
MAX & MIN values1.15 & 0.84
Table 5. Global elastic shear buckling strength of PCCSW with varying corrugation height for R = 110 m.
Table 5. Global elastic shear buckling strength of PCCSW with varying corrugation height for R = 110 m.
Bridgehr (mm)H (mm)t (mm)τcr,T (MPa)τcr,F (MPa)τcr,F/τcr,T
Shinkai130270010728.09 838.52 1.15
140270010819.67 862.85 1.05
150270010916.22 887.85 0.97
1602700101017.79 902.33 0.89
Maupre140315010593.26 654.63 1.10
150315010661.52 674.19 1.02
160315010733.11 691.87 0.94
170315010808.05 707.62 0.88
Matsnoki140336010519.32 582.26 1.12
150336010578.50 600.68 1.04
160336010640.49 617.59 0.96
170336010705.32 632.92 0.90
180336010772.98 646.58 0.84
Hondani180360014794.56 905.24 1.14
190360014866.21 923.10 1.07
200360014940.72 939.17 1.00
2103600141018.13 953.43 0.94
2203600141098.44 965.79 0.88
Iisun180396014649.19 728.91 1.12
190396014706.58 743.58 1.05
200396014766.16 757.02 0.99
210396014827.93 769.17 0.93
220396014891.91 780.10 0.87
Cognac140403210359.16 413.22 1.15
150403210398.89 428.00 1.07
160403210440.41 441.96 1.00
170403210483.69 455.03 0.94
180403210528.75 467.24 0.88
Dole200480014518.84 569.09 1.10
210480014559.46 581.95 1.04
220480014601.45 594.08 0.99
230480014644.81 605.46 0.94
240480014689.55 616.09 0.89
AVE 1.00
COV 0.09
Table 6. Global elastic shear buckling strength of PCCSW with different angles and corrugation heights for R = 110 m.
Table 6. Global elastic shear buckling strength of PCCSW with different angles and corrugation heights for R = 110 m.
Bridgeθ (°)θ1 (°)θ2 (°)H (mm)t (mm)hr (mm)τcr,T (MPa)
Shinkai33.00 33.14 32.91 270010130728.09
34.97 35.11 34.87 270010140819.67
36.84 36.99 36.75 270010150916.22
38.63 38.78 38.54 2700101601017.79
Maupre30.11 30.27 30.00 315010140593.26
31.85 32.02 31.74 315010150661.52
33.53 33.70 33.43 315010160733.11
35.15 35.32 35.04 315010170808.05
Matsnoki28.28 28.46 28.17 336010140519.32
29.97 30.15 29.85 336010150578.50
31.59 31.77 31.48 336010160640.49
33.16 33.34 33.05 336010170705.32
34.68 34.86 34.57 336010180772.98
Hondani33.66 33.85 33.53 360014180794.56
35.10 35.29 34.98 360014190866.21
36.49 36.69 36.37 360014200940.72
37.84 38.03 37.72 3600142101018.13
39.14 39.33 39.02 3600142201098.44
Iisun28.56 28.77 28.43 396014180649.19
29.88 30.09 29.75 396014190706.58
31.16 31.38 31.04 396014200766.16
32.42 32.63 32.29 396014210827.93
33.64 33.85 33.51 396014220891.91
Cognac23.62 23.83 23.48 403210140359.16
25.10 25.32 24.97 403210150398.89
26.56 26.77 26.42 403210160440.41
27.97 28.19 27.84 403210170483.69
29.35 29.57 29.22 403210180528.75
Dole28.38 28.64 28.22 480014200518.84
29.57 29.82 29.41 480014210559.46
30.72 30.98 30.56 480014220601.45
31.86 32.11 31.70 480014230644.81
32.96 33.22 32.80 480014240689.55
Table 7. Global elastic shear buckling strength of PCCSW with varying curvature radius.
Table 7. Global elastic shear buckling strength of PCCSW with varying curvature radius.
BridgeR (m)H (mm)t (mm)τcr,T (MPa)τcr,F (MPa)τcr,F/τcr,T
Shinkai270010913.40 884.19 0.97
110270010916.22 887.85 0.97
80270010918.74 887.89 0.97
50270010927.08 889.85 0.96
40270010934.79 892.89 0.96
30270010951.53 897.89 0.94
Maupre315010657.65 673.24 1.02
110315010661.52 674.19 1.02
80315010664.97 675.21 1.02
50315010676.43 677.08 1.00
40315010687.06 678.70 0.99
30315010710.19 681.11 0.96
Matsnoki336010574.09 599.82 1.04
110336010578.50 600.68 1.04
80336010582.43 601.58 1.03
50336010595.52 602.26 1.01
40336010607.69 603.27 0.99
30336010634.22 604.76 0.95
Hondani360014935.58 937.84 1.00
110360014940.72 939.17 1.00
80360014945.31 939.76 0.99
50360014960.54 940.54 0.98
40360014974.66 941.63 0.97
303600141005.39 943.23 0.94
Iisun396014759.90 755.99 0.99
110396014766.16 757.02 0.99
80396014771.74 757.43 0.98
50396014790.33 757.95 0.96
40396014807.60 758.77 0.94
30396014845.31 759.94 0.90
Cognac403210392.50 427.38 1.09
110403210398.89 428.00 1.07
80403210404.61 428.27 1.06
50403210423.72 428.65 1.01
40403210441.60 429.14 0.97
30403210481.01 429.86 0.89
Dole480014592.65 593.24 1.00
110480014601.45 594.08 0.99
80480014609.31 594.46 0.98
50480014635.58 594.97 0.94
40480014660.12 595.67 0.90
30480014714.13 599.96 0.84
AVE 0.98
COV 0.05
Table 8. Global elastic shear buckling strength of PCCSW with different angles and curvature radii.
Table 8. Global elastic shear buckling strength of PCCSW with different angles and curvature radii.
Bridgeθ (°)θ1 (°)θ2 (°)H (mm)t (mm)R (m)τcr,T (MPa)
Shinkai36.84 36.99 36.75 270010110916.22
36.83 37.03 36.71 27001080918.74
36.81 37.13 36.61 27001050927.08
36.80 37.19 36.55 27001040934.79
36.77 37.30 36.44 27001030951.53
Maupre31.85 32.02 31.74 315010110661.52
31.84 32.07 31.69 31501080664.97
31.81 32.18 31.58 31501050676.43
31.80 32.26 31.51 31501040687.06
31.77 32.38 31.38 31501030710.19
Matsnoki29.97 30.15 29.85 336010110578.50
29.95 30.20 29.80 33601080582.43
29.93 30.32 29.68 33601050595.52
29.91 30.40 29.60 33601040607.69
29.88 30.53 29.46 33601030634.22
Hondani36.49 36.69 36.37 360014110940.72
36.48 36.74 36.31 36001480945.31
36.45 36.87 36.19 36001450960.54
36.43 36.96 36.10 36001440974.66
36.40 37.10 35.96 360014301005.39
Iisun31.16 31.38 31.04 396014110766.16
31.15 31.44 30.97 39601480771.74
31.11 31.58 30.83 39601450790.33
31.09 31.68 30.73 39601440807.60
31.05 31.84 30.58 39601430845.31
Cognac25.10 25.32 24.97 403210110398.89
25.09 25.39 24.91 40321080404.61
25.05 25.53 24.76 40321050423.72
25.03 25.63 24.66 40321040441.60
24.99 25.79 24.50 40321030481.01
Dole30.72 30.98 30.56 480014110601.45
30.71 31.06 30.49 48001480609.31
30.67 31.23 30.31 48001450635.58
30.64 31.34 30.20 48001440660.12
30.60 31.53 30.01 48001430714.13

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Wang, K.; Zhou, M.; Hassanein, M.F.; Zhong, J.; Ding, H.; An, L. Study on Elastic Global Shear Buckling of Curved Girders with Corrugated Steel Webs: Theoretical Analysis and FE Modelling. Appl. Sci. 2018, 8, 2457. https://0-doi-org.brum.beds.ac.uk/10.3390/app8122457

AMA Style

Wang K, Zhou M, Hassanein MF, Zhong J, Ding H, An L. Study on Elastic Global Shear Buckling of Curved Girders with Corrugated Steel Webs: Theoretical Analysis and FE Modelling. Applied Sciences. 2018; 8(12):2457. https://0-doi-org.brum.beds.ac.uk/10.3390/app8122457

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Wang, Kangjian, Man Zhou, Mostafa Fahmi Hassanein, Jitao Zhong, Hanshan Ding, and Lin An. 2018. "Study on Elastic Global Shear Buckling of Curved Girders with Corrugated Steel Webs: Theoretical Analysis and FE Modelling" Applied Sciences 8, no. 12: 2457. https://0-doi-org.brum.beds.ac.uk/10.3390/app8122457

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